Eurorack Pallet Shuttle Racking System| Optimize Warehouse Space 85%

Eurorack Wifi Shuttle

The Eurorack Wifi Shuttle is a high-density pallet storage system engineered to maximize warehouse performance through intelligent automation and precision engineering. Controlled via a WiFi-connected tablet, the shuttle receives operator commands to load or retrieve pallets automatically. Built with German technology and equipped with high-precision SICK sensors, the Eurorack Wifi Shuttle offers reliable detection, accurate positioning, and consistent performance even under demanding conditions such as dusty warehouses or cold storage (operating temperature range: -30°C to +50°C).

Supporting both FIFO (First In, First Out) and LIFO (Last In, First Out) inventory strategies, this shuttle provides exceptional flexibility for a wide range of industries, including cold storage, food and beverage, pharmaceuticals, and any operation where space optimization and inventory control are critical.

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Specifications of the Eurorack Wifi Shuttle

Specification	Details
Robot Type	Eurorack Wi-Fi Shuttle
Load Capacity	Up to 2000 kg/pallet ≈ 4409.24 pounds/pallet (Can be customized according to the weight of the goods)
Number of Levels	3–6 levels (depending on warehouse height)
Pallets per Lane	15 pallets (adjustable based on system depth)
Operating Time	> 10 hours (depending on warehouse temperature)
Material	Premium stainless steel
Surface treatment	Powder coating, galvanized steel
Technology	Sensors imported from Germany
Manufacturer	Eurorack Mechanical Joint Stock Company
Production Location	Vietnam

Components of the Eurorack Pallet Shuttle System

1. Beam: Supports guide rails and connects upright frames.

2. Upright frames: Main vertical structure supporting the rack.

3. Guide rail: Guides shuttle movement within the rack.

4. Eurorack Wifi Shuttle: WiFi-controlled pallet shuttle robot.

5. Smart Control: Operates shuttle via smartphone or tablet.

Components of the Eurorack Pallet Shuttle System

Key Advantages of the Eurorack Wifi Shuttle

Powerful motor with high operational efficiency

Equipped with a powerful motor and high operational efficiency, the Eurorack Wi-Fi Shuttle runs smoothly, ensuring stable and precise performance in warehouse environments.

Using sensor made in Germany

This sensor ensure accurate detection, precise positioning, and stable operation in various warehouse environments, including dusty areas and cold storage facilities.

Wireless Control via Industrial Tablet or Smartphone

Wirelessly controlled via an industrial tablet or smartphone, the system offers intuitive operation and enables remote control with ease — enhancing efficiency and user accessibility in warehouse environments.

A tablet or smartphone can control multiple Eurorack Shuttles at once. It supports remote activation, shows the battery status of both the device and the shuttles, and sends automatic notifications about maintenance schedules to keep operations running smoothly.

Eurorack Shuttle Wireless Control via Industrial Tablet or Smartphone

Temperature Models

ST Model: Designed for standard warehouse environments, this model operates reliably at temperatures up to +50°C.

BZ Model: Engineered for cold storage applications, this model can function effectively in environments as low as -30°C.

Smart Return on Low Battery

When the battery is low, the shuttle robot automatically returns to the designated pick-up point after completing its assigned task. This ensures uninterrupted operation and allows for timely battery replacement or charging without disrupting workflow.

Eurorack Wifi Shuttle Applications

High-Density Storage with Fewer Aisles

The Eurorack Wi-Fi Shuttle Advanced is designed for warehouses that require maximum storage capacity in limited space. By eliminating the need for forklift aisles and enabling rack depths of up to 80 meters, the system maximizes both horizontal and vertical storage space. Its reinforced structure and optimized height-to-depth ratio allow more pallets to be stored within the same footprint.

Eurorack Wifi Shuttle Applications

Ideal for Handling Large Volumes of Identical Pallets

For operations that involve high volumes of identical palletized goods, the Eurorack Shuttle enables an entire rack row to be allocated to a single SKU or product batch. This simplifies warehouse organization and significantly reduces pallet handling time, without the need for complex sorting or unit-level processing.

Ideal for Handling Large Volumes of Identical Pallets

Suitable for High Inbound and Outbound Throughput

The Eurorack Shuttle significantly accelerates inbound and outbound operations, making it an ideal solution for fast-moving goods or high-frequency shipping warehouses. The system ensures continuous pallet flow, minimizing bottlenecks at entry and exit points. With a speed of 50 m/min (loaded) and 75 m/min (unloaded), the shuttle supports high-intensity operations in modern logistics centers.

Suitable for High Inbound and Outbound Throughput

Reduced Operating Costs and Optimized Labor

By eliminating the need for forklifts to enter the racking system and reducing repetitive manual handling, the Eurorack Shuttle helps cut down on operating and maintenance costs. Warehouses benefit from lower fuel consumption, reduced equipment wear, and improved safety. With less manual intervention required, staff can be reassigned to higher-value tasks such as system supervision, process optimization, and strategic planning—ultimately increasing overall productivity.

Reduced Operating Costs and Optimized Labor

Real-Time Inventory Control

Equipped with sensors and remote control functions, the shuttle system enables precise real-time inventory tracking. Pallets are automatically counted, and integration with Warehouse Management Systems (WMS) provides accurate, up-to-date stock data, minimizing discrepancies and enhancing transparency in warehouse operations.

Real-Time Inventory Control

Compatible with Cold and Freezer Storage

The Eurorack Shuttle operates reliably in temperatures as low as -30ºC, making it ideal for cold and freezer storage environments. Its compact design reduces the volume of air that needs to be cooled, saving energy and improving cold space utilization—key factors in industries like food, seafood, pharmaceuticals, and frozen goods.

Compatible with Cold and Freezer Storage

Enhanced Workplace Safety

The Eurorack Shuttle improves warehouse safety by minimizing forklift activity and manual labor within the racking area. This significantly reduces the risk of operator injuries, pallet damage, and structural collisions. The system is particularly beneficial in high-traffic, narrow-aisle environments where worker protection and product integrity are critical.

Enhanced Workplace Safety

How does the Eurorack Wifi Shuttle work?

A compact, semi-automated warehouse solution powered by the Eurorack Wifi Shuttle — intelligently integrating shuttle robotics, forklift operations, and human supervision. This streamlined system optimizes pallet handling with high precision, efficiency, and space-saving performance, making it ideal for modern high-density storage environments.

Step 1: The operator receives an order to load or retrieve multiple pallets. Using a forklift, they lift the Eurorack Shuttle along with its docking station and place the unit into the designated racking lane.
Step 2: Pallets are picked up by the forklift and carefully positioned onto the shuttle, which is now docked and aligned at the front of the channel. This setup ensures smooth and stable pallet transfer during operation.
Step 3: The operator uses a Wi-Fi connected smartphone to remotely control the shuttle. With a simple command, the robot slightly lifts the pallet and travels smoothly along the rails to the deepest available position in the lane. Once in position, the pallet is gently lowered and placed with high precision, eliminating the need for forklifts to enter the rack structure.
Step 4: After placing a pallet, the shuttle automatically returns to the docking station at the front of the lane, ready to receive the next load. This cycle continues seamlessly until the lane is completely filled, depending on the racking configuration.
Step 5: Before placing the final pallet, the operator retrieves the shuttle and docking station as a single unit using the forklift. Once removed, the last pallet is loaded into position to complete the storage process.

How does the Eurorack Wifi Shuttle work?

Dual operating modes for maximum flexibility

To support a wide range of warehouse needs, the Eurorack Shuttle System offers two distinct operating modes, each optimized for different storage and inventory turnover requirements:

FIFO mode (First In, First Out): This mode is ideal for perishable goods or products with limited shelf life. It requires access from both ends of the racking lane.

How it works: The first pallet stored is the first pallet retrieved.
Benefits: Ensures product freshness, supports expiration date control, and preserves quality during storage.

FIFO Mode (First In, First Out)

LIFO mode (Last In, First Out): This mode allows pallet input and output from the same side, making it well-suited for high-density storage applications.

How it works: The last pallet placed into the lane is the first to be retrieved.
Benefits: Maximizes storage depth. Minimizes the number of shuttle travel routes. Reduces forklift travel time and human resource usage. Improves handling flow efficiency in limited spaces.

LIFO Mode (Last In, First Out)

Custom Shuttle Design Based on Your Racking Dimensions

At Eurorack, we understand that no two warehouses are the same. That’s why we offer a tailored shuttle robot design service, engineered to perfectly match the unique dimensions and layout of your racking system.

Our in-house research and development team works in close collaboration with our manufacturing department to ensure each shuttle is optimized for real-world performance. From structural design to software control, every key component is developed and produced directly by Eurorack. This unified process helps maintain strict quality standards, ensures consistency across every unit, and enables us to respond quickly to specific customer requirements. As a result, we can shorten production timelines and deliver highly customized solutions with greater precision and reliability.

Step-by-Step Process Between Customer and Eurorack

To ensure every shuttle is perfectly tailored to your warehouse, Eurorack follows a clear and collaborative design process. Here’s how we work with you from concept to completion:

Custom Shuttle Design Based on Your Racking Dimensions

Step 1: Consultation and Requirement Gathering

Eurorack’s technical team works with you to understand your warehouse layout, pallet specifications, storage capacity goals, and any unique operational requirements.

Step 2: Site Measurement and Layout Analysis

We analyze your racking system dimensions and evaluate factors such as rack depth, aisle width, ceiling height, and floor conditions to ensure precise shuttle integration.

Step 3: Custom Design and Engineering

Our R&D and engineering teams design the shuttle system tailored to your specifications. This includes hardware sizing, software logic, and compatibility with your existing or planned racking system.

Step 4: Prototype Review and Approval

A detailed design or digital prototype is shared with you for review. We adjust the solution based on your feedback before moving into production.

Step 5: Production, Testing and Delivery

Once approved, your custom shuttle is manufactured and tested in-house for quality and performance. We then arrange delivery, installation, and training to ensure smooth operation.

The Eurorack Wifi Shuttle is compatible with multiple rail system configurations

Eurorack: A High-Quality Pallet Shuttle Racking Manufacturer

Over the years, Eurorack has modernized its production of warehouse racking systems by importing top-tier mechanical production lines from Europe and Japan. Supported by a team of highly skilled engineers, Eurorack has automated many production stages to minimize costs. The result is competitively priced, high-quality products that meet ISO 9001:2015 standards for safety and reliability.

Reasons to Choose Eurorack Pallet Shuttle Racking

Premium Stainless Steel Materials: Made from high-quality stainless steel sourced from trusted industry brands.
European-Standard Powder Coating Technology: Ensures rust resistance and absolute safety.
Modern Design: Optimizes storage space for every square meter of warehouse area.
Reasonable Pricing: Products are directly from the manufacturing facility, ensuring competitive pricing.
Detailed 36-Month Warranty: Specific coverage for each component.
Quick Installation: Fast execution ensures the system is operational in a short time.

These insights into the Pallet Shuttle Racking System highlight the benefits of using Shuttle Robots in warehouse storage. The Eurorack Wi-Fi Shuttle Robot, with its advanced features and user-friendly design, provides a smart and efficient solution for modern warehouses.

Contact Eurorack today for intelligent storage solutions and warehouse automation that is both effective and optimized.

Eurorack: A High-Quality Pallet Shuttle Racking Manufacturer

Differences Between Radio Shuttle Robot and Wi-Fi Shuttle Robot

Radio Shuttle and Eurorack Wi-Fi Shuttle are two popular robot models designed to optimize storage in Pallet Shuttle Racking Systems. However, they differ significantly in design and operation, offering varying levels of flexibility and control.

Radio Shuttle System

This is the first-generation Shuttle Robot, controlled via radio frequency signals. Operators use a remote control within a limited range to position pallets accurately based on manual commands. This type of robot has relatively limited automation capabilities, performing only basic tasks.

Eurorack Wi-Fi Shuttle System

This is an upgraded Shuttle Robot featuring a modern design and more advanced technologies compared to the Radio Shuttle. It is controlled through industrial tablets or smartphones connected via Wi-Fi, allowing operators to manage the robot from anywhere without spatial limitations.

Notably, the Eurorack Wi-Fi Shuttle can perform advanced functions such as continuous pallet loading and unloading, pallet sorting, pallet counting, and obstacle detection to ensure workplace safety. Additionally, it tracks the number of pallets processed daily, enabling efficient warehouse workflow management.

The Eurorack Wi-Fi Shuttle Robot represents a significant technological improvement over the traditional Radio Shuttle, with a focus on increased automation, efficiency, and user convenience. Its ability to perform complex tasks with precision and safety makes it an indispensable tool in modern warehousing.